Monitoring Equipment

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AES Automated Electric & Service

Hazard Monitoring

• Inspect and repair exisiting equipment.

• Consult and install new hazard monitoring systems.

• Multiple product offerings in stock.

LeRoy , IL • 309-468-0136


AGI CMC

CMC Digital HazMon Systems

  • Shaft rotation– bearing temperature – belt alignment – plugged chute.
  • Fully integrated, intrinsically safe systems – for large or small facilities.
  • Wireless sensing capability available – when required.
  • Safer operations – avoid costly nuisance alarms.
  • Field-proven – over 200,000 sensors installed.

AGI CMC

HazMon-In-A-Box™

• All parts included – sensors, mounting brackets, nuts, and bolts.

• Significantly reduced installation costs.

• Consistent and efficient installation across sites.

• Pre-packaged kits for conveyors, drags, legs, and more.

• Straightforward and convenient to add more machines.


AGI CMC

Roadmap to HazMon Safety

  • Guidance on OSHA and NFPA Standards.
  • HazMon system safety audits and inspections.
  • HazMon system set-up and commissioning.
  • Sensor and alarm testing and validation.
  • Thorough installer and operator training.

AGI CMC

WS2-HM – Next Generation HazMon

  • Works with any PLC/PC or hand-held – no annual license fees.
  • User-friendly navigation and machine graphics.
  • At-a-glance alarm location and condition identification.
  • Accountability and predictive maintenance capability.



Conveyor Components Co.

Model BSD Belt Speed Detector

  • A “traction action” motion control that indicates when a conveyor belt has slowed or quit moving altogether.
  • Can be adjusted as an overspeed, underspeed, or zero speed control.
  • Can shut down rotating equipment before damage is encountered.
  • Provides protection for interlocked conveyor belts, especially if one of the belts fails due to overloading or quits due to tearing.

Conveyor Components Co.

Model CMS Motion Sensing Control

  • Signals underspeed, overspeed, or zero speed field replaceable.
  • Cast aluminum housing.
  • Heavy-duty shaft and bearings.
  • Adjustable time delay.
  • Explosion proof construction is optional.

Conveyor Components Co.

Model DLC Diaphragm Level Control

  • 2 dry (unpowered) microswitches that activate when material within the bin or chute presses upon the diaphragm face.
  • Can be used as high level switch, a low level switch, or a plugged chute detector.
  • Bronze air vent allows equal pressurization of both sides of the diaphragm.
  • Cast aluminum housing.

Conveyor Components Co.

Model RMS Non-Contact Motion Control

  • Provides accurate and reliable speed sensing of rotating shafts and machinery.
  • Unit includes a DIN rail mount, 6 ft. of lead wire, and a remote sensor.
  • Signals underspeed or overspeed.
  • NEMA Type 4 polycarbonate enclosure.

Conveyor Components Co.

Model VA Vertical Belt Alignment Switch

  • Utilizes explosion-proof micro switch that is UL listed and CSA certified.
  • Protects legs from severe damage that may result from misalignment of vertical bucket belts.
  • Gives warning signals and/or can stop the leg.
  • Cast aluminum housing.

Electro-Sensors, Inc.

4-20 mA or Two-Relay Output Position Monitors

• Absolute encoder-based feedback.

• Simple push-button calibration.

• Retains gate position in the event of power loss.

• Rugged, explosion proof, and NEMA 4X enclosures.

• Multiple mounting options for position feedback on:

> Slide gates.

> Distributor heads.

> Valves.

> Clam shell buckets.

> Gates. > Screens.


Electro-Sensors, Inc.

HazardPRO™ Wireless Hazard Monitoring

  • Vibration, speed, bearing, ambient, and alignment sensors.
  • Monitor trippers, elevators, conveyors, grain binsweep etc.
  • Live sensor data via Modbus or Ethernet IP.
  • Graphed history of sensor performance.
  • Fastest install times.
  • Lower total installed cost (no conduit).
  • Class II, Div. 1 sensors and nodes.

Electro-Sensors, Inc.

Speed Sensors and Switches

FB420 shown with EZ Mount and Disc Guard

  • Programmable 4-20 mA output with one output relay.
  • Internal LCD for programming and troubleshooting.
  • Explosion proof, NEMA 4X rating.
  • Class I, Div 1, Groups C, D.
  • Class II, Div 1, Groups E, F, G.

PM500 Process Meter

  • Switchable two input digital display.
  • Optional two or four relay outputs.
  • Full diagnostic functions.
  • Sensor failure detection.

Electro-Sensors, Inc.

Temperature Sensors and Belt Alignment

TT420

• 2-wire, loop-powered 4-20mA analog output.

• UL listed, intrinsically safe (I.S.).

TT420-LT

• Liquid-tight (LT) conduit fittings.

• FM approved, dust ignition-proof.

RTD/RTD-LT

• 3-wire, RTD output.

• Intrinsically safe (I.S.).

Rub block door assemblies.

• Standard hinged, adjustable, and uni-strut.


Electro-Sensors, Inc.

Vibration Sensors and Switches

VT420 – 4-20mA output vibration sensor

• Measures 2 in/S RMS.

• NEMA 4X enclosure.

• Optional PM500 process meter display.

VS1

• Low-level vibration switch.

• 0.1-2.2 in/S trip-point range.

VS2

• High-level vibration switch.

• 2.0-26 in/S trip-point range.


ERIKS - Kansas City

Shaft Mount Underspeed Detector

  • Mounting: Magnetic EZMount or 1/2 inch 13 shreaded shaft.
  • Dual-setpoint 10% and 20% slowdown relays.
  • Start-up protection monitors for non-start, slowdown while starting, and maximum time-to-start conditions.
  • Easy one-step calibration.
  • Status and Target LED rotation indicators.
  • Variable start-up delay and 30 second maximum timeout.
  • Speed range: 8 to 1,000 rpm.

Maxi-Tronic, Inc.

EZ521 Shaft Mount Underspeed Detector

  • 10% and 20% slowdown relays.
  • Tachometer pulse output.
  • MODBUS and RS458 options.
  • Status LED indicators.
  • Universal supply voltage.
  • Class II Div. 1 certified.

Maxi-Tronic, Inc.

Hazard Monitoring

  • Applications: Bearings, gear boxes, hammermills, belt misalignment, motors, mechanical drives, etc.
  • Types: RTD, PTC, thermocouple, and temperature switch.
  • Designs: Grease fitting insert and surface mount.

Maxi-Tronic, Inc.

MaxiScan 24+ Hazard Monitoring Controller

  • Provide advanced feature in a small enclosure.
  • Intuitive touch screen with alarming and graphing.
  • Monitors bearing and surface temperatures, belt misalignment, flow, and other sensors.
  • With internet access has built-in text and email alerts.
  • Access to MaxiScan data from any web enabled device.
  • Warnings, alarms, logins, and overrides are automatically logged.

Process Control Systems, Inc.

MAXIGARD® A5000 Series Zero Speed Switches

  • Complete systems to monitor belt conveyors, bucket elevators, screw conveyors, and other material handling equipment.
  • Prove rotation of critical rotating equipment.
  • Robust design well suited for industrial applications.
  • Five-year warranty.

Process Control Systems, Inc.

MAXIGARD® A6000 Series Leg Monitors

  • Complete systems to monitor belt speed, belt misalignment, and bearing over temperature of bucket elevators.
  • Modular system can be custom designed for special applications.
  • Individual sensors for each system function.
  • Five-year warranty.

Process Control Systems, Inc.

MAXIGARD® AM1000/AM2000 Series Adjustable Setpoint Speed Switches

• Complete systems to monitor bucket elevators, belt conveyors, screw conveyors, and other material handling equipment.

• Detects belt slipping and/or other mechanical failures.

• Prevents overloading and downtime.

• Five-year warranty.


Process Control Systems, Inc.

MAXIGARD® C3000 Series Speed Transmitters

  • Converts shaft RPM to a 4-20 mA or 0-10 VDC analog signal.
  • Complete systems include sensor, magnetic disc or collar, and transmitter.
  • Several models with flexible options for most industrial applications.
  • Five-year warranty.

Rolfes at Boone

Bearing Temperature – Belt Alignment Speed Monitoring

  • The BTA monitors up to 256 bearing and belting alignment sensors.
  • Compatible with all existing type “T” termocouple systems.
  • Program two separate high limit and one rise above ambient set points for each sensor.
  • Automatic Ohm reading feature for system integrity checks.
  • Download reports directly to your printer.

Rolfes at Boone

BTX Smart Monitor

• Comprehensive, continuous monitoring of bearing temperature, belt alignment, shaft speed, and motor amp draw.

• Nearly unlimited number of sensing points.

• Easily scalable and expandable.

• Continuous diagnostic health check.

• Programmable maintenance alerts.

• Mobile visual monitoring and text notifications.

• Easily adapt to other PLC platforms.


Safe-Grain Inc.

EZ521 Shaft Mount Underspeed Detector

  • 10% and 20% slowdown relays.
  • Tachometer pulse output.
  • MODBUS and RS458 options.
  • Status LED indicators.
  • Universal supply voltage.
  • Class II Div. 1 certified.

Safe-Grain Inc.

Hazard Monitoring

  • Applications: Bearings, gear boxes, hammermills, belt misalignment, motors, mechanical drives, etc.
  • Types: RTD, PTC, thermocouple, and temperature switch.
  • Designs: Grease fitting insert and surface mount.

Safe-Grain Inc.

MaxiScan 24+ Hazard Monitoring Controller

  • Provide advanced feature in a small enclosure.
  • Intuitive touch screen with alarming and graphing.
  • Monitors bearing and surface temperatures, belt misalignment, flow, and other sensors.
  • With internet access has built-in text and email alerts.
  • Access to MaxiScan data from any web enabled device.
  • Warnings, alarms, logins, and overrides are automatically logged.

4B Components Ltd.

Bearing and Surface Temperature Sensors

  • Screw in positive mount installation and grease zerk for bearing lubrication.
  • Continuous temperature monitoring (RTD or NTC type sensors).
  • Adjustable probe (2 in., 4 in., 8in. lengths) and surface mount versions available.
  • 1/2 in. NPT conduit entry.
  • CSA Class II, Division 1 approved.

4B Components Ltd.

Belt Alignment Sensor

  • Detects belt tracking and misalignment problems on bucket elevators and conveyors.
  • Sensor detects the lateral force of the belt or pulley and activates a voltage free relay contact to alarm or shutdown the machine.
  • Electro-mechanical limit switch with no moving parts.
  • External test functionality and LED indication.
  • CSA Class II, Division 1 approved.

4B Components Ltd.

IE-NODE (Industrial Ethernet Node)

• Sensor interface for plc’s & automation systems.

• Supports profinet, ethernet/ip and modbus tcp/ip protocols.

• Up to 16 total sensor inputs with available expansion boards.

• Configurator software for easy network set up and visual overview of all devices.


4B Components Ltd.

Speed Monitoring—M800 Elite

  • Inductive sensor for monitoring shaft underspeed conditions.
  • Universal voltage (24 - 240 VAC/VDC).
  • Magnetic calibration with dual set-points: 10% and 20%.
  • Totally sealed construction: submersible.
  • Can be installed with Whirligig® target/bracket/guard.
  • CSA Class II, Division 1 approved.
  • IP67 protection.

4B Components Ltd.

Whirligig® — Universal Shaft Sensor Mount

• Fully guarded target/bracket/guardfor easy mounting of motion sensors.

• Suitable for all industry standard cylindrical or DIN style inductive sensors.

• Available with 1, 2, 4, or 8 targets.

• Requires 1/2 inch UNC tapped hole in the machines shaft for installation.

• Optional MagCon™ magnetic connector available (150 lbs. pulling force).


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