Sterling Systems & Controls, Inc.

Sterling, IL • 800-257-7214815-625-0852SCI@SterlingControls.Com

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Weighing Systems

  • A variety of weighing systems for a wide range of applications and industries.
  • Automatic and semi-automatic (automated hand-add systems) weighing systems.
  • Process and truck scale applications using industry standard hardware and software.
  • Material weighing systems include: micro weighing systems, minor and bulk weighing systems, and bulk bag unloading and weighing systems.

Batch Control Systems

Batch Control Systems

  • Automatic and semi-automatic batching systems.
  • Micro, minor, and bulk batching systems improve performance and product consistency, eliminate product waste, and provide robust data collection/reporting.
  • Batching systems use non-proprietary hardware, PC’s, intelligent HMI’s and PLC’s, and are developed using state-of-the-art software platforms (Microsoft .NET, SQL Server, A-B FactoryTalk ME).
  • Batching systems are modular and easily expanded. A variety of feeding devices and scales can be used.
  • Batching systems are custom designed to meet your specific requirements, e.g. performance, dust control, throughput, footprint, etc.


Automation Systems

  • Lot tracking, traceability, and validation using RFID and barcode scanning. Interface with business systems, can provide supervisory remote control.
  • Custom designed with process knowledge: we match your requirements with the best process controls and automation systems, for one piece of process equipment or your entire plant.
  • Systems for material handling, grinding, mechanical conveying, mixing/blending, material transfer, truck/rail loading, loadout, and more.
  • State-of-the-art hardware and software platforms (Allen Bradley PV+ and FactoryTalk ME, Microsoft .NET, etc.). UL Listed control panel manufacturer for the USA and Canada.

Computer Software/Hardware

PMPlanRTM Preventative Maintenance Software

• Software application helps processors manage their machine and process maintenance.

• Use unique Plant Builder to easily setup plant, area, machine categories, and assets.

• Setup and manage parts and part vendors.

• Setup and use service tags (for AB Logix family of controllers) to automatically monitor controllers by polling and reading its state.

• Establish preventative maintenance tasks for process equipment and machines.

• Create Work Orders, schedule and assign to personnel for completion.

• View and optionally print standard and custom reports.

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